罩式退火温度对高强IF钢组织及性能的影响

为研究不同退火温度下高强IF钢的组织性能及织构的变化规律,采用温箱式电阻炉加热模拟罩式退火工艺,研究了不同退火温度下高强IF钢210P1冷轧板力学性能;对不同退火温度钢板的r90进行了统计并对其进行显微组织观察;采用X射线衍射仪及热场发射扫描电镜对不同退火温度的罩式退火成品板进行了织构分析。结果表明,在高强IF钢210P1冷轧板的罩式退火过程中,提高退火温度将使晶粒明显长大。随着退火温度的升高,屈服强度及抗拉强度下降,伸长率升高,n值略有上升,板材横向r值增加较明显,有利织构{111}取向密度增加,不利织构{100}取向密度降低。     

等离子弧异质异构增材制造构件的组织与力学性能分析

采用等离子弧增材系统实现了不锈钢/高强钢异质异构增材构件制备，等离子弧增材构件具有良好的沉积形貌及优异的力学性能.为揭示叠合方式对等离子弧异质增材构件的宏微观组织和力学性能特征影响，研究采用了体视显微镜、金相显微镜、拉伸及硬度等测试方法.结果表明，不锈钢/高强钢异质异构增材构件中存在两种过渡形式，即以奥氏体枝晶过渡和马氏体组织过渡.增材构件横截面硬度波动较大，主要是混合过渡区域的高合金元素导致的组织变化引起的.叠合方式的改变能够显著影响材料性能，在强度下降不多的情况下，提高材料的冲击韧性.     

Low dielectric constant polyimide mixtures fabricated by polyimide matrix and polyimide microsphere fillers

Polyimide microspheres were prepared via non‐aqueous emulsion polymerization by using pyromellitic dianhydride (PMDA) as anhydride monomer and 2,2‐bis(4‐(4‐aminophenoxy)phenyl)propane as amine monomer. The polyimide microspheres were well characterized by Fourier transform infrared spectroscopy, SEM and laser particle size analyzer. They were spherical in shape and monodisperse and their size was 31–33 μm. Polyimide mixtures formed by polyimide microspheres as fillers and polyimide composed of pyromellitic and dianhydride 4,4′‐oxydianiline (ODA) as matrix were investigated with regard to thermal properties, dielectric properties and mechanical properties. With 10%–50% polyimide microspheres in the polyimide mixtures, the dielectric constants were 2.26–2.48 (1 MHz) and the loss tangents were 0.00663–0.00857 (1 MHz), which were both significantly lower than the values for ODA‐PMDA polyimide. The decomposition temperature and glass transition temperature were above 440 and 290 °C. The polyimide mixtures possessed excellent thermal resistance. When the percentage of polyimide microsphere addition was 30%, the polyimide mixtures had the largest tensile strength (128.50 MPa) and elongation at break (9.01%). These results indicate that the polyimide microspheres were used as both low dielectric fillers and reinforcing fillers. © 2020 Society of Chemical Industry     

Microwave-assisted metal-catalyzed pyrolysis of low-rank coal: Promising option towards obtaining high-quality products

Microwave-assisted catalytic pyrolysis is considered to be a promising technology for coal-staged conversion due to its high efficiency and selectivity. This work was undertaken to investigate the pyrolysis behavior and products quality of microwave-assisted pyrolysis of low rank coal catalyzed by metallic catalysts (K, Ca and Fe) with both dielectric response and catalytic effect via a microwave tube furnace. The mechanism of metallic catalysts on catalytic cracking tar under microwave radiation was also investigated. The dielectric properties and physicochemical structure of coal chars were characterized by a vector network analyzer, XRD, FT-IR, SEM, EDS, and Raman. The chemical structure characteristics of generated tars were determined by FT-IR and GC-MS. Results manifested that microwave interacted preferentially with metal catalysts by polarization and conductivity loss could efficiently induce the occurrence of catalytic pyrolysis reactions to generate high yield syngas (CO + H₂). Specifically, the dielectric loss factor of resultant chars was considerably improved with the introduction of metallic catalysts especial for Ca and Fe. Furthermore, it is found that metal catalysts dramatically enriched the amorphous carbon structure in produced chars whereas in favour of suppressing the trend of carbon graphitization. Additionally, the transformation of larger polycyclic aromatic compounds into lighter tar species was catalytically accelerated, resulting in the large proportion of single-ring aromatics in tar under the synergistic effect between microwave and metal catalysts.     

Parametric study for tensile properties of molded high-density polyethylene for applications in additive manufacturing and sustainable designs

Test specimens following ASTM D638 standards are frequently used to measure the tensile properties of reinforced and unreinforced polymers machined with traditional machining and emerging manufacturing methods (additive manufacturing/3D printing). However, designs of large engineering structures may rely on mechanical properties based on ASTM D3039 for fiber-reinforced polymer composites. This parametric study examines the scaling effects present in uniaxial tensile test specimens of molded high-density polyethylene (HDPE), with geometries ranging from Types I to IV of ASTM D638 to ASTM D3039. HDPE is a thermoplastic polymer that is recyclable, can be 3D-printed, and has a wide range of engineering applications, from bottles to pipes to radiation protection shielding. The mechanical properties test results for the molded HDPE samples are validated using a Monte Carlo simulation to estimate uncertainties for the probability distribution of maximum stress at the yield point. A Finite Element study based on the empirical model shows how the proposed approach can be adopted for design purposes. The results of this work are a useful tool to enhance confidence in the tensile mechanical properties of ASTM D638 Types II and IV geometries as statistically similar to those of ASTM D3039 samples, impacting engineering designs with traditional and emerging manufacturing methods.     

湿法氧化锌种类和用量对天然橡胶性能的影响

研究湿法氧化锌种类和用量对天然橡胶(NR)性能的影响。结果表明:与添加普通氧化锌的胶料相比,对于未填充炭黑NR体系,减半用量的湿法氧化锌混炼胶的焦烧时间和t90较短,Fmax较大;硫化胶的定伸应力、拉伸强度和剪切模量(G′)较大,拉断伸长率、损耗模量(G″)和损耗因子(tanδ)较小。对于填充炭黑NR体系,减半用量的湿法氧化锌混炼胶的门尼粘度、G′和G″较大,tanδ较小,焦烧时间和t90较短,Fmax较大;硫化胶的密度稍低,硬度和定伸应力较大,耐老化性能较好,玻璃化温度较低,tanδ较小,其他物理性能变化不大。湿法氧化锌FF的性能优于湿法氧化锌HR。     

FDM 3D打印工艺参数对PLA制件力学性能的影响

采用五因素四水平正交试验设计,对16组不同工艺参数(打印层厚、填充密度、打印温度、填充速度、外壳厚度)的FDM 3D打印聚乳酸(PLA)制件力学性能进行了测试和结果分析,确定了影响PLA制件力学性能的主要因素,其中,外壳厚度对制件力学性能影响最为明显,打印温度影响最小,同时分析得到了在打印层厚0.15 mm,填充密度40%,打印温度210℃,填充速度60 mm/s,外壳厚度1.6 mm条件下可获得力学性能最佳的制件。最后对试验数据进行回归分析,拟合得到了FDM打印工艺参数与PLA制件力学性能指标的数学模型;通过对不同打印工艺参数的试样进行试验验证,表明该模型拟合误差小(5%以内),可靠性高,可用来对FDM 3D打印制件的加工提供参考。